Products

Your next solution

Highly precise and repeatable

High Pressure Forming at its best

Creating precise shaped films is essential for producing high-end complex parts. NieblingĀ“s high pressure forming technology and tooling from one source plus more than 30 years of industry know-how is the key to your success. Choose your forming size and level of automatization suiting to your needs.

Why clients worldwide choose Niebling

37

years in business

98%

customer satisfaction

27

installation countries

There is a solution for almost any forming size

All machinery is based on NieblingĀ“s high pressure forming technology, but with different forming sizes and automatization levels for your needs. By combining the Niebling HPF technology with precisely coordinated high pressure forming tools best in class forming results with high yields can be achieved.

  1. Select your forming size
up to 400 mm
up to 700 mm
up to 1400 mm
  1. Choose level of automation

Standard = manual film handling

Loading/unloading manually

+ Automated film handling module

30-40% less overall cycle time

+ Protective foil removal module

Reduce manpower massively

SAMK 400
Your entry into high pressure forming

  • Manual loading and unloading of films
  • Full functionality regarding forming precision and repeatability
  • Can be retrofitted with automatization modules

Forming capability

Dimensionsup to 400 x 265 [mm] / 16 x 10 [in] *
Heightup to 58 mm / 2.2 in (optional 80 mm / 3.1 in)
Repeatability< 0,1 mm
Pressure150 bar / 2,000 psi
Clamping force135 tons (toggle lever)
* with limitations on forming pressure

SAMK 400 EEM
with film handling automatization module

  • 30-40% less overall cycle time due to two individual operating handling modules
  • Automatic loading of films from stack and release of formed films to conveyor belt or drawer
  • EEM module can be retrofitted to latest machine generation

Forming capability

Dimensionsup to 400 x 265 [mm] / 16 x 10 [in] *
Heightup to 58 mm / 2.2 in (optional 80 mm / 3.1 in)
Repeatability< 0,1 mm
Pressure150 bar / 2,000 psi
Clamping force135 tons (toggle lever)
* with limitations on forming pressure

SAMK 400 EEM+FAM
with film handling and protective foil removal automatization module

  • 30-40% less overall cycle time due to tree individual operating handling modules
  • Automatic loading of films from stack and release of formed films to conveyor belt
  • Automatic removal of protective foil (e.g. for hard coated films)
  • EEM+FAM module can be retrofitted to latest machine generation

Forming capability

Dimensionsup to 400 x 265 [mm] / 16 x 10 [in] *
Heightup to 58 mm / 2.2 in (optional 80 mm / 3.1 in)
Repeatability< 0,1 mm
Pressure150 bar / 2,000 psi
Clamping force135 tons (toggle lever)
* with limitations on forming pressure

SAMK 650
Your entry into large-sized high pressure forming

  • Manual loading and unloading of films
  • Full functionality regarding forming precision and repeatability
  • Can be retrofitted with automatization modules

Forming capability

Dimensionsup to 720 x 400 [mm] / 28 x 16 [in] *
Heightup to 90 mm / 3.5 in (depending on tooling)
Repeatability< 0,1 mm
Pressure90 bar / 1,300 psi
Clamping force250 tons (toggle lever)
* with limitations on forming pressure

SAMK 650 EEM
with film handling automatization module

  • 30-40% less overall cycle time due to two individual operating handling modules
  • Automatic loading of films from stack (oder manuell innerhalb des Zyklusmanually during cycle) and release of formed films to conveyor belt
  • EEM module can be retrofitted to latest machine generation

Forming capability

Dimensionsup to 720 x 400 [mm] / 28 x 16 [in] *
Heightup to 90 mm / 3.5 in (depending on tooling)
Repeatability< 0,1 mm
Pressure90 bar / 1,300 psi
Clamping force250 tons (toggle lever)
* with limitations on forming pressure

SAMK 650 EEM+FAM
with film handling and protective foil removal automatization module

  • 30-40% less overall cycle time due to tree individual operating handling modules
  • Automatic loading of films from stack and release of formed films to conveyor belt
  • Automatic removal of protective foil (e.g. for hard coated films)
  • EEM+FAM module can be retrofitted to latest machine generation

Forming capability

Dimensionsup to 720 x 400 [mm] / 28 x 16 [in] *
Heightup to 90 mm / 3.5 in (depending on tooling)
Repeatability< 0,1 mm
Pressure90 bar / 1,300 psi
Clamping force250 tons (toggle lever)
* with limitations on forming pressure

HPF 1400
New generation of XXL high pressure forming equipment

  • Automatic loading from stack and automatic release of films after forming
  • Shortest possible cycle time due to use of 4 individual rotating palettes
  • Innovative tool changing concept
  • Protective foil removal automatization module can be retrofitted as soon available

Forming capability

Dimensionsup to 1400 x 400 [mm] / 55 x 16 [in] *
Heightup to 120 mm / 4.5 in (depending on tooling)
Repeatability< 0,1 mm
Pressure70 bar / 1,000 psi
Clamping force250 tons (toggle lever)
* with limitations on forming pressure

Machinery options

All machines can be equipped with helpful options to secure high yields for your reliable and traceable production.

IR-CAMERA

Stationary line pyrometer for detection, storage and tracking of temperature distribution of processed substrates.

REMOTE-SERVICE

Cloud-based remote online support and direct service using encrypted VPN-tunnel with integrated router.

IONIZATION

Ionization unit for cleaning of film surface by using ionized airflow to avoid contamination of processed substrates.

CLEAN ROOM

ISO-7 hardware modifications to encase potential dirty parts, like columns, chains and gears to not contaminate substrates.

MICRO-CLEANING

Integrated sword brush system for cleaning and ionization of substrates surface with exhaust of particles.


TOOLING

EQUIPMENT