Your next solution

Highly precise and repeatable

High Pressure Forming at its best

Creating precise shaped films is essential for producing high-end complex parts. Niebling´s high pressure forming technology and tooling from one source plus more than 30 years of industry know-how is the key to your success. Choose your forming size and level of automatization suiting to your needs.

Why clients worldwide choose Niebling

39

years in business

98%

customer satisfaction

27

installation countries

There is a solution for almost any forming size

All machinery is based on Niebling´s high pressure forming technology, but with different forming sizes and automatization levels for your needs. By combining the Niebling HPF technology with precisely coordinated high pressure forming tools best in class forming results with high yields can be achieved.

1. Select your forming size

SAMK 410
Your entry into high pressure forming

• Manual loading and unloading of films
• Full functionality regarding forming precision and repeatability
• Can be retrofitted with automatization modules

Forming capability

Dimensions	up to 410 x 265 [mm] / 16 x 10 [in]
Height	up to 58 mm / 2.2 in (optional 80 mm / 3.1 in)
Repeatability	< 0.1 mm
Pressure	130 bar / 1,800 psi
Clamping force	135 tons (toggle lever)

SAMK 410 EEM
with film handling automatization module

• 30-40% less overall cycle time due to two individual operating handling modules
• Automatic loading of films from stack and release of formed films to conveyor belt or drawer
• EEM module can be retrofitted to latest machine generation

Forming capability

Dimensions	up to 410 x 265 [mm] / 16 x 10 [in]
Height	up to 58 mm / 2.2 in (optional 80 mm / 3.1 in)
Repeatability	< 0.1 mm
Pressure	130 bar / 1,800 psi
Clamping force	135 tons (toggle lever)

SAMK 410 EEM+FAM
with film handling and protective foil removal automatization module

• 30-40% less overall cycle time due to tree individual operating handling modules
• Automatic loading of films from stack and release of formed films to conveyor belt
• Automatic removal of protective foil (e.g. for hard coated films)
• EEM+FAM module can be retrofitted to latest machine generation

Forming capability

Dimensions	up to 410 x 265 [mm] / 16 x 10 [in]
Height	up to 58 mm / 2.2 in (optional 80 mm / 3.1 in)
Repeatability	< 0.1 mm
Pressure	130 bar / 1,800 psi
Clamping force	135 tons (toggle lever)

SAMK 720
Your entry into large-sized high pressure forming

• Manual loading and unloading of films
• Full functionality regarding forming precision and repeatability
• Can be retrofitted with automatization modules

Forming capability

Dimensions	up to 720 x 400 [mm] / 28 x 16 [in] *
Height	up to 90 mm / 3.5 in (depending on tooling)
Repeatability	< 0.1 mm
Pressure	90 bar / 1,300 psi
Clamping force	250 tons (toggle lever)

SAMK 720 EEM
with film handling automatization module

• 30-40% less overall cycle time due to two individual operating handling modules
• Automatic loading of films from stack (or manually during cycle) and release of formed films to conveyor belt
• EEM module can be retrofitted to latest machine generation

Forming capability

Dimensions	up to 720 x 400 [mm] / 28 x 16 [in] *
Height	up to 90 mm / 3.5 in (depending on tooling)
Repeatability	< 0.1 mm
Pressure	90 bar / 1,300 psi
Clamping force	250 tons (toggle lever)

SAMK 720 EEM+FAM
with film handling and protective foil removal automatization module

• 30-40% less overall cycle time due to tree individual operating handling modules
• Automatic loading of films from stack and release of formed films to conveyor belt
• Automatic removal of protective foil (e.g. for hard coated films)
• EEM+FAM module can be retrofitted to latest machine generation

Forming capability

Dimensions	up to 720 x 400 [mm] / 28 x 16 [in] *
Height	up to 90 mm / 3.5 in (depending on tooling)
Repeatability	< 0.1 mm
Pressure	90 bar / 1,300 psi
Clamping force	250 tons (toggle lever)

HPF 1400-180
New generation of XXL high pressure forming equipment

• Different film loading/unloading modules available
• Shortest possible cycle time due to use of 4 individual palettes
• Innovative tool changing concept

Forming capability

Dimensions	up to 1400 x 500 [mm] / 55 x 20 [in] *
Height	190+ mm / 7.4 in (depending on tooling)
Repeatability	< 0.1 mm
Pressure	up to 70 bar / 1,000 psi
Clamping force	300 tons (toggle lever)

Machinery options

All machines can be equipped with helpful options to secure high yields for your reliable and traceable production.

IR-CAMERA

Stationary line pyrometer for detection, storage and tracking of temperature distribution on processed substrates.

REMOTE-SERVICE

Cloud-based remote online support and direct service using encrypted VPN-tunnel with integrated router.

IONIZATION

Ionization unit for cleaning of film surface by using ionized airflow to avoid contamination of processed substrates.

CLEAN ROOM

ISO-7 hardware modifications to encase potential dirty parts, like columns, chains and gears to not contaminate substrates.

MICRO-CLEANING

Integrated sword brush system for cleaning and ionization of substrates surface with exhaust of particles.

AUTOMATION

TOOLING